The fourth generation of intelligent online equipment monitoring system

The new generation of equipment monitoring system "We want to give you flexibility and stability"

Phoenix GM 4 distinguishes data capture and database management in a systematic and modular way, and becomes Scout specializing in data capture and Carrier specializing in database management and analysis, so that the two are no longer tied to each other, but can be separated from each other. Strengthen and reduce the time required for test verification and accelerate the product update optimization process.

Today, when the awareness of smart manufacturing is on the rise, the world is committed to smart factories and smart Internet of Things IIoT. The Phoenix GM4 smart online equipment monitoring system has been updated and optimized for many years. Pumps, generators, cooling towers and other equipment use sensors to measure vibration and temperature signals for monitoring, and use the automatic equipment abnormal damage diagnosis system to protect the health of your equipment.

System Structure

feature of product

Scout for Data Capture  & Carrier  for Data Management  perform their respective duties

GM4 Scout Scout is responsible for capturing equipment data, and arranging various information such as points, units, and warning values. After compiling, it is sent to Carrier or directly to a third-party system. It supports various hardware and is a reliable front-end solution for AI big data.

Key feature

• Three auxiliary template settings (equipment template, measurement setting, warning value)
• Tailored for individual hardware to fully utilize hardware performance
• The measurement data can be directly exchanged with third-party software for big data analysis
• ISO 10816 measurement setup assistance function
• Unleash the full functionality of GM4 with Phoenix Carrier

GM4 Carrier Carrier is in charge of many important tasks such as data management, trend analysis, equipment diagnosis, and report output.

Key Fearure

• Trend management, automatic alerting, automatic diagnosis, report output
• Complete Client Server architecture to optimize remote connection operations
• Automatic diagnosis of abnormality of the latest modular equipment
• Analysis function are optimized, and the user operation is smoother
• Monitoring equipment vibration, temperature and various physical quantities
• On-site monitoring panel, including time and abnormal display of each point
• AI Signal Noise Recognition
• SQL database
• Phoenix Analyzer Advanced equipment  diagnostics
• Field device status monitoring panel

1. Automatic diagnosis of equipment damage 2.0(*option) GM4 Carrier provides a one-button automatic diagnosis system to know the equipment status and damaged parts. With the latest diagnostic template system, the equipment type and measuring point information of the machine can be set in the diagnostic template to improve the judgment accuracy of automatic diagnosis.

2. Various auxiliary settings GM4 provides a variety of settings including measurement point assistance, measurement data assistance, and warning value assistance. You only need to set the factory name first, and then the machine template will automatically provide measurement point setting suggestions.

3. Convenient data management and search tool Carrier provides a machine overview function in the machine panel mode, which allows you to see the equipment in the factory at a glance, and you can quickly find the target machine by searching.

4. One sensor , multiple purposes The same sub-measurement point, using an accelerometer, can get the total value of a variety of different frequencies, which is convenient for advanced analysis and monitoring.

5. Auxiliary setting of warning danger value Through the ISO 10816 auxiliary setting, different equipment and basic conditions can be selected, and the recommended warning value and dangerous value can be provided. In addition, it can also provide more accurate police danger values through the progressive algorithm of spectrum.

6. Comparison of individual trends We display the total amount, spectrum, and waveform of OA at the same time, and we can observe the long-term trend changes, and can compare the data of 2-4 different time points at the same time, and then we can make a simple diagnosis in advance.

8. Phoenix Analyzer,advanced analysis *option If you want to do advanced equipment diagnosis, you can also purchase Phoenix Analyzer, which has a bearing database of 40 brands and damage frequency data of nearly 40,000 kinds of bearings. BPFI, BPFO, retainer, ball frequency data are readily available, and the cross-comparison function of all-round spectrum analysis makes the analysis more rapid and accurate.

9. Automatic report Through colors and events, the key points of the weekly and monthly reports are simply summarized for easy viewing There is also an alert list listing all the details of the problem. Everything is covered!

10. Monitoring panel ,check your equipment status  Through the display panel, you can more intuitively understand the health status of each point of the device.

11. Flexible hardware configuration architecture GM4 can choose centralized, decentralized, wired, wireless and other hardware architectures according to the number of field devices, points, and device spacing. Puwei engineers have many years of rich experience to help you deploy your own equipment monitoring system at the lowest cost.

Product functional specifications
1. Chinese cultural window graphical interface
2. According to the characteristics of the equipment, set the characteristic frequency or frequency band (OA) at the same measurement point (Sensor) and calculate it as the basis for monitoring.
3. The setting of the warning value and danger value of the characteristics (OA) for the system to judge whether the machine is abnormal.
4. The warning value and danger value of various characteristics (OA) can be calculated as a reference for initial setting.
5. Can check the latest total amount, frequency spectrum, waveform, and can display at the same time,
6. The frequency spectrum and waveform can compare the data at different time points for simple diagnosis and analysis
7. Machine template auxiliary measuring point setting
8. There are two types of measurement data: automatic transmission and designated transmission
9. Speed ​​auxiliary measurement setting
10. Speed ​​warning value recommendations for different types of equipment
11. The warning value of ISO 10816
12. Trip setting for comprehensive judgment to prevent sudden damage to the equipment.
13. Remote monitoring function: You can browse the trend analysis and real-time status of the device remotely in Web mode.
14. The detailed spectrum can be divided into active upload and passive upload.
15. With 4G wireless transmission method
16. Use SQL database.

With hardware

1.PW767 (16-channel vibration and temperature acquisition module)

2. Four-channel distributed acquisition module (applicable to the long distance of equipment, saving wiring construction costs)

3.LoRa Wireless Vibration & Temperature sensor modual

Optional system (Option)
Optional analysis software Phoenix Analyzer
 

 Software function

1. Machine characteristic frequency setting.
2. With bearing database.
3. Frequency comparison and analysis of different points at the same time and different times at the same point.
4. Analysis of key frequencies, cursor frequencies, harmonic frequencies, sideband frequencies, frequency bands, and subharmonic frequencies.
5. Single wave type, double wave type and 3D stereo wave type display mode.
6. Spectrum scaling, frequency (band) labeling, frequency multiplication, side frequency, search list and unit conversion function.